In this article I am going to show you how to make your Y drive plates out of aluminum with a drill press.
Since we are only drilling 5 holes in each drive plate, the procedure is identical to that of the other materials covered in the book.
I am using the original 3” x 7” drive plate design as the larger 6” x 7” was only added at add additional support for softer plastic plates like PVC.
Step 1
Install the Y drive plate templates on the aluminum stock.
Step 2
Use a punch and mark the five holes in each drive plate.
Step 3
Use a 3/16” drill bit to enlarge the punch marks.
Step 4
Drill all holes with a 5/16” drill bit.
Step 5
Enlarge the two lower holes with a 3/8” drill bit.
Step 6
Deburr and sand the plates.
Assembled
The plates assemble as instructed in the book.
Installed
The plates install as instructed in the book.